Datum

Starting points, not gospel

Profiles

Numbers to start from, and what to change when it goes wrong.

Every figure below is for a 0.4 mm nozzle at 60 mm/s on a machine that is in calibration. Your machine is not our machine. Print the temperature tower.

Tensile strength is measured on the strand, not on a printed part — a printed part is weaker across layers and the number that matters there is your own.
MaterialCode NozzleBed EnclosureDry before use Tensile MPaHDT °C
PLAThe default. No enclosure, no drama. PLA 200–220 °C 55–60 °C No 4 h · 50 °C 52 55
PLA MatteMineral-filled. Hides layer lines. PLA-M 205–225 °C 55–60 °C No 4 h · 50 °C 46 54
PLA SilkSlow it down or the sheen breaks up. PLA-S 215–235 °C 55–60 °C No 4 h · 50 °C 44 53
Recycled PETG92% post-industrial UK regrind. rPETG 230–250 °C 75–85 °C No 6 h · 65 °C 47 72
PETGDry it. It is hygroscopic and it will string. PETG 230–250 °C 75–85 °C No 6 h · 65 °C 50 74
ABSEnclosure required. Draughts crack it. ABS 240–260 °C 95–105 °C Yes 4 h · 70 °C 41 96
ASAABS that survives outdoors. ASA 245–265 °C 95–105 °C Yes 4 h · 70 °C 44 98
PolycarbonateHardened nozzle. Dry it or it foams. PC 270–290 °C 100–115 °C Yes 6 h · 80 °C 62 132
PLA Carbon15% chopped fibre. 0.5 mm hardened nozzle minimum. PLA-CF 210–230 °C 55–60 °C No 4 h · 55 °C 58 58
Nylon Carbon20% chopped fibre. Twelve hours drying, no exceptions. PA6-CF 270–300 °C 100–110 °C Yes 12 h · 90 °C 96 168
TPU 95ADirect drive only. 30 mm/s and no faster. TPU-95 220–240 °C 40–55 °C No 6 h · 60 °C 38 —

Drying

Wet filament is the cause of most faults blamed on the filament.

PETG, nylon and polycarbonate pull water out of the air fast enough to ruin a print in an afternoon on a wet Yorkshire day. Water in the melt flashes to steam at the nozzle: you get popping, stringing, a rough matte surface and a part that snaps at half the strength it should have.

Our spools leave sealed under 0.02% moisture. Once you open one, the clock starts. If a spool has been out on the bench for a fortnight, dry it before you blame it.

Faults

What it usually is.

Stringing between towers
Wet filament first, retraction second. Dry it for six hours and try again before you touch the retraction settings.
Popping or hissing at the nozzle
Water boiling in the melt. Stop, dry, restart. Nothing else makes that sound.
Under-extrusion on walls only
Ovality, a partially blocked nozzle, or a slipping extruder gear. Measure the strand on two axes 90° apart before you strip the hotend.
Layer splitting on ABS or ASA
A draught. Enclose it, and stop opening the door to look.
Silk losing its sheen
Too fast, or too cool. Silk needs the heat and the time to flow flat. 30 mm/s on external walls.
Carbon fibre eating nozzles
It will destroy brass in about a kilogram. Hardened steel or ruby, 0.5 mm minimum.
TPU jamming in a Bowden
It is not going to work. Direct drive, 30 mm/s, and back the tension off.
Warping off a cold bed
Bed temperature, then a brim, then an enclosure. In that order, one change at a time.

Slicer profiles

Tested profiles for PrusaSlicer, OrcaSlicer and Bambu Studio. Ask on [email protected] and say which machine.

Nozzle sizes

All figures are 0.4 mm. Going to 0.6 mm, add 5–10 °C. Going to 0.25 mm, take 5 °C off and slow down.

Flow calibration

Worth doing once per material, not per spool. If it changes between our spools, tell us the batch numbers.